About The Client:
Property for Industry sought to refurbish their property at 212 Cavendish Drive, in Auckland, aiming to not only upgrade and enhance the warehouse but to also do so sustainably and cost-effectively.
Driving Growth and Sustainability
The project allowed Face Consultants to showcase their expertise across the property lifecycle—from assessing the condition of the existing floor to designing and supporting the delivery of a new, world-class flooring solution as part of the building upgrade project.
The Situation
Addressing Structural Concerns for Industrial Performance
The existing floor at 212 Cavendish Drive exhibited several defects, including cracks, surface spalls, and issues with joints. These concerns raised questions about the floor’s structural integrity and its ability to meet the demands of modern industrial use.
Property for Industry needed a comprehensive evaluation to determine the most effective course of action to improve loading capacity, reduce future maintenance, and align with sustainable practices.
Challenges
- Detailed Condition Assessment: Mapping and documenting all floor defects such as cracks, surface spalls, and joint issues to understand the extent of repairs needed.
- Structural Capacity Evaluation: Assessing the existing floor’s ability to handle increased loading demands from potential tenants.
- Lifecycle Optimization: Deciding between repairing the existing floor or investing in a new solution offering long-term benefits.
- Sustainability Objectives: Implementing a solution that minimises environmental impact through reduced waste and the use of sustainable materials.
The Solution:
Face Consultants conducted a thorough assessment involving:
- Defect Mapping: Systematically identifying and recording all floor imperfections to evaluate repair viability.
- Structural Analysis: Checking the floor’s structural capacity to determine if it meets the necessary load
The assessment concluded that installing a new topping slab would be the most sustainable and cost-effective option.
This approach offered multiple advantages:
- Lifecycle Expertise: Managing the project from initial assessment to design and delivery support ensured a seamless process.
- Enhanced Structural Capacity: The new topping slab would significantly increase the floor’s ability to handle heavier loads.
- Reduced Maintenance and Sustainability: A new surface would eliminate ongoing maintenance issues, extend the floor’s lifespan, and reduce material waste.
- Cost-Effectiveness: The investment was comparable to repairing the existing floor but provided greater long-term value.
Following the initial investigation and reporting phase, FACE Consultants were engaged by Flatworks Ltd., a leading New Zealand flooring contractor, to assist with the execution of the upgrade programme.
This included:
- Floor design and documentation: Based on TR34 4th Edition, FACE Consultants designed a robust “jointless fibre” slab to act as an unbonded topping and support the loading and flatness requirements expected by the modern logistics industry.
- Provide Independent Construction Monitoring and Surveying: FACE Consultant’s engineers stayed involved throughout the floor construction, carrying out pre-pour inspections, and carrying out independent testing and certification for floor flatness.
The Results
- World-Class Flooring Solution: The new topping slab was installed efficiently and minimized waste. The solution provides a virtually maintenance-free floor suitable for the exacting demands of a modern logistics warehouse.
- Demonstrated Lifecycle Expertise: FACE Consultants effectively supported the project across all stages – from assessing the existing floor through to delivery of the new solutions.
- Sustainability Achievements: The project minimised environmental impact by upgrading and enhancing an existing building rather than demolishing and rebuilding from scratch, aligning with Property for Industry’s sustainability goals.
- Enhanced Asset Value: The refurbished floor met modern industrial standards with increased loading capacity and reduced maintenance, making the property attractive to a range of tenants.
Testimonials:
Flatworks Ltd
“FACE Consultants’ expertise was instrumental in delivering a world-class flooring solution. Their detailed design work and diligent construction monitoring ensured the project’s success from start to finish.”
Sam Datlen-Carter, Technical Manager / Director, Flatworks Ltd
Property for Industry
“The team at FACE Consultants exceeded our expectations, not only in delivering a high-performance floor but also in supporting our sustainability objectives. Their holistic approach—from initial assessment to design and supporting construction—ensured we achieved a durable, sustainable, and cost-effective flooring solution.”
Ewan Cameron, Portfolio Manager, Property for Industry
Conclusion
The refurbishment of 212 Cavendish Drive stands as a testament to FACE Consultants’ ability to support sustainable and cost-effective floor solutions across the property lifecycle.
By integrating comprehensive assessment, innovative design, and diligent delivery support, they not only met but exceeded the project’s goals, resulting in a world-class floor that adds significant value to the property.
For outstanding industrial flooring testing and consultancy services, contact Face Consultants today
Please share this story:
